Transistor Radio Repair

Until a couple of months ago, this 1961 transistor radio had worked flawlessly. Now all I could hear was static.

Since this is one of the few items that I’ve had since childhood, I decided that I needed to perform a repair.

Other than the battery, the most likely issues are: 1) the ‘potentiometer’ for on-off / volume control is dirty; 2) the ‘variable capacitor’ for station tuning is dirty; or 3) an ‘electrolytic capacitor’ on the circuit board has dried out.

The Potentiometer, located just behind the white on-off / volume control (at the top of the radio), gets dirty over time.

Potentiometers, also known as variable resistors, have a small wiper that moves across a resistive surface. This surface gets dirty and needs to be cleaned to operate properly.

The Variable Capacitor, located behind the larger white adjustment wheel, is part of the tuning circuit. It can also become dirty over time.

The variable capacitor acts to vary the capacitance (or electronic charge) by moving plates within the component, as the tuning wheel is adjusted.

An Electrolytic Capacitor holds a charge, essentially like a small in-circuit battery. As they age, they dry out and require replacement.

I doubted that it was the battery, but since it is the easiest thing to try, I replaced it. Same issue – just static.

To proceed with the repair, I needed to remove the circuit board from the radio case. However, there was a slight problem. The earphone jack had a nut on it that required a special tool – a spanner wrench. Of course, I do not have any spanner wrenches.

I tried a small screw driver, pushing on one of the slots in the nut, but it did not even budge. I certainly did not want to crack the vintage plastic.

After two hardware store visits, I still did not have a spanner wrench that would fit the nut.

If I couldn’t buy it, then why not fabricate one. I used a paint can key and filed it down, until I had two small tips that fit exactly in the two slots on the nut. It worked perfectly!

With the circuit board out, I performed a quick inspection of all the electrical components. Everything looked good. No obvious signs of heat damage or capacitor leakage.

The next easiest step was to clean the poteniometer and variable capacitor. I used some electronic spray cleaner.

I simply sprayed a little behind each white adjustment wheel, and then turned them back and forth about ten times. I do not suggest that this is the best or only method, but it’s what I did.

Time to test to see if the cleaning worked. I reinstalled the battery, and turned on the power with volume up. I adjusted the tuning wheel and… the radio is now fixed. It sounds great too!

Just in time to listen to the World Series… just like I did in 1961.

Garden Tool Shed Build

You know you need a garden tool shed when…

This is certainly not the way to treat your tools, especially in the winter. So I decided to buy a garden tool shed. For what I wanted to spend, all I could find were poorly made plastic sheds.

I decided that I would be better off building one that would fit right next to the chimney.

I used 2″ x 3″ lumber to frame up the shed.

Once framed up, I placed it next to the chimney for fit. Looks just right to me.

Next, I sheathed the frame with siding. I’d never used this siding before, but it’s really nice. All primed on the exterior, and edge overlaps for a good watertight fit.

I wanted the pitch of the roof to match the pitch of the chimney. I used the sliding T bevel that I made in high school to determine just the correct angle. I guess I “really” did get something out of high school!

I had some siding left over and decided that it would also make good roof shingles.

I installed some goodies to hold up all the tools and well, very nicely organized now.

I am not sure how I will build the doors as yet. I’ll figure that out, and post the pics later on in this post.

What a joy to easily find the tool you need!